2007 yamaha fz6 owners manual pdf

Union bolt Copper washer Brake hose Brake caliper Clamp Brake hose holder For installation, reverse the removal proce- dure. Place the vehicle on a suitable stand so EWA that the front wheel is elevated. Before measuring the front brake disc Disc brake components rarely require dis- deflection, turn the handlebar to the left or assembly.

Measure the brake disc deflection. If out of specification, repeat the adjust- a. Therefore, always clean up any spilt brake fluid immediately.

Brake fluid reservoir cap Rear brake fluid reservoir diaphragm holder Rear brake fluid reservoir diaphragm Brake fluid reservoir Brake fluid reservoir hose Union bolt Union bolt Copper washer Brake hose Rear brake caliper For installation, reverse the removal proce- dure. Disc brake components rarely require dis- assembly. Therefore, always follow these Brake disc bolt 30 Nm 3. Loosen the bleed screw and push the 5. Tighten the bleed screw. The brake hoses to the front and rear brake 1.

ABS warning light b. Left handlebar switch Clutch cable Clutch lever Right handlebar switch Throttle grip Throttle cable Front brake light switch connector Disconnect.

Front brake master cylinder holder Front brake master cylinder Upper handlebar holder Front fender Cap bolt Loosen. Upper bracket pinch bolt Loosen.

Do not scratch the inner tube. A damaged oil seal or bush- ing must be replaced. Level Adjust: 1. Rear fender Drive chain Chain protector For installation, reverse the removal proce- dure.

NOTE: 2. Correct 1. Drive chain roller 2. Locknut Shift rod Shift arm Drive sprocket cover Drive sprocket nut Lock washer Drive sprocket For installation, reverse the removal proce- dure. Stator coil assembly coupler Disconnect. Oil level switch connector Disconnect. Neutral switch coupler Disconnect. Speed sensor coupler Disconnect. For assembly, reverse the removal proce- dure. Camshaft sprocket bolt Timing chain tensioner Timing chain tensioner gasket Timing chain guide exhaust side Intake camshaft cap Dowel pin Exhaust camshaft cap Dowel pin Intake camshaft Turn the crankshaft clockwise.

Measure: 3. Camshaft cap bolt 10 Nm 1. Cylinder head Cylinder head gasket Dowel pin For installation, reverse the removal proce- dure. Intake valve lifter Intake valve pad Intake valve cotter Intake valve upper spring seat Intake valve spring outer Intake valve spring inner Intake valve stem seal Apply molybdenum disulfide oil onto the a. Install the valve into the cylinder head. Measure: i. To secure the valve cotters onto the valve stem, lightly tap the valve tip with a soft- face hammer.

After all of the bolts are fully loosened, remove them. Check: 12 Nm 1. Page Clutch Coolant hose Clutch cable Clutch cable holder Clutch cover Clutch cover gasket Dowel pin For installation, reverse the removal proce- dure.

Install: erratic clutch operation. NOTE: First, install a friction plate and then alternate between a clutch plate and a friction plate. Place the engine upside down. Remove: original place. Page Assembling The Crankcase Engine oil 2. Crankshaft Crankshaft journal lower bearing Crankshaft journal upper bearing For installation, reverse the removal proce- dure.

Clean the big end bearings, crankshaft 0. Loosen the connecting rod bolt, remove the connecting rod and connecting rod cap and install these parts to the crankshaft with the big end bearing kept in the current condi- tion. Tighten the connecting rod bolts. Connecting rod bolt 15 Nm 1. Tighten: a. Crankshaft-journal-to-crank- shaft journal bearing clearance 0. To obtain the correct crankshaft e. Measure: 4. NOTE: Oil each gear, shaft, and bearing thoroughly.

Apply compressed air to the rear of the radiator. NOTE: Straighten any flattened fins with a thin, flat- head screwdriver. Apply the specified pressure for ten sec- onds and make sure there is no drop in pressure. Impeller shaft tilt limit Mechanical seal installer 0. Straightedge 2. Extract the fuel in the fuel tank through the 1.

Check: fuel tank cap with a pump. Intake air pressure sensor coupler Disconnect. Cylinder 1 injector coupler Disconnect. Cylinder 2 injector coupler Disconnect. Cylinder 3 injector coupler Disconnect. Cylinder 4 injector coupler Disconnect. Measure the throttle position sensor volt- age.

Adjust the throttle position sensor angle so that the voltage is within the specified range. Air cut-off valve 2. Reed valve 3. To air filter case A. To cylinder 1 and 2 B. To cylinder 3 and 4 From the air filter case B.

To the reed valve Air injection The air induction system burns unburned 1. Main switch 7. Main fuse Battery Starting circuit cut-off relay Sidestand switch Neutral switch Lean angle sensor Crankshaft position sensor ECU engine control unit Spark plugs Engine stop switch Clutch switch Seat 2.

Fuel tank 3. Side cowlings 1. Check the fuses. Check the engine stop switch. Check the neutral switch. Main fuse 8. Starter relay 9. Starter motor Start switch Front cowling inner panel 3. Fuel tank 4. Main and ignition Replace the fuse s. Check the sidestand switch.

AC magneto 3. Fuel tank 1. Check the fuse. High beam indicator light Headlight fuse Tail fuse License plate light Pass switch Dimmer switch Headlight relay Auxiliary light Headlight high beam Headlight low beam Side cover 1. Fuel pump Rear wheel sensor Fuel level warning light Oil level warning light Neutral indicator light Tachometer Multi-function meter Coolant temperature warning light Left turn signal indicator light Right turn signal indicator light Check the hazard switch.

The oil level warning light fails to come. The speedometer fails to operate. Check the speed sensor. Coolant temperature sensor Radiator fan motor fuse Radiator fan motor relay Radiator fan motor Main switch 3. Backup fuse 5. Fuel injection system fuse 7. Throttle position sensor Intake air pressure sensor O sensor Intake air temperature sensor Coolant temperature sensor If this function detects a malfunction in the system, it immediately operates the engine under substitute characteristics and illuminates the engine trouble warning light to alert the rider that a malfunction has occurred in the system.

Disconnect the wire harness coupler from the fuel pump. Verify the operation of the sensor or actuator. If the display value changes, the perfor- mance is OK. Intake air temperature No normal signals are received from the crankshaft posi- Fault code No. Diagnostic code No. Intake air pressure sensor-pipe system malfunction clogged or detached hose. Fault code No. Intake air pressure sensor-open or short circuit detected.

Stuck throttle position sensor detected. Raise the vehicle upright. No normal signals are received from the rear wheel Fault code No. Open or short circuit is detected in the neutral switch. Diagnostic monitor- — — ing code No. Main switch 5. Front cowling inner panel3 3. Main switch 4.

Backup fuse 6. Immobilizer unit 7. Immobilizer indicator light After that time, the indicator light will stop flashing, but the immobilizer system is still enabled.

Standby mode d. Second standard key a. Registration mode b. LED on A. Registration of the second standard key is complete. LED off B. Immobilizer system indicator light stops e. Signal received from 1. Place the immobi- UNIT key and immobilizer other transponder lizer unit at least unit do not match. Light on b. Light off Front wheel sensor Multi-function meter ABS warning light 2. ABS test coupler 3.

Front sensor rotor 4. Hydraulic unit 6. Rear sensor rotor 7. Rear wheel sensor 8. Fuse box ABS motor relay 2. Hydraulic unit coupler 4. Rear wheel sensor coupler 5. Front wheel sensor coupler 6. ABS test coupler 7. Multi-function coupler FZ6-SA 8. Multi-function coupler FZ6-NA 9. Be sure to delete it when the service is finished. Check the test coupler located in the left inner panel front cowling.

ABS warning light flashes every 0. Remove the side cowling right and check the location of test coupler. Time second A. This example is the pattern which shows malfunction code Check that the main switch coupler is securely connected.

Check that the meter assembly coupler is securely connected. When these checks are finished, return to [A] and check the ABS again.

ABS warning light goes on for 2 seconds then goes off. This is not a malfunction. Signal is not generated at the rear wheel sensor. Check the appearance. Check the wire harness. Front solenoid 1. Rear solenoid 2. White 7. Green 3. Red 8. Battery 6. White 2. Red 7. Red 3. Main switch 8. To HU 4. Malfunction code 33 Defective operation of the ABS motor is detected. Using other brake pipes, hoses and union bolts may close the brake hose lines.

Check the following: 1. Battery voltage low Charge, check or replace the battery. Battery terminal is disconnected. Malfunction code 63 front , 64 rear Sensor power supply failure 1. Turn the main switch on. Turn the engine stop switch off. Place the vehicle on the sidestand. Connect the test coupler adapter to the test coupler.

If the above-mentioned check are within specification, replace the ECU. Check the brake fluid level in the brake master cylinder reservoir and brake fluid reservoir. Main switch 2. Front brake light switch 3. Starter relay 4. Battery 5. Fuse box 7. Rear brake light switch 8. Neutral switch 9. Oil level switch Horn Ignition coil Coolant temperature sensor 2. Throttle position sensor 3. Intake air temperature sensor 4. Fuel pump 5. Intake air pressure sensor 6.

ECU engine control unit 7. Lean angle sensor 9. Dimmer relay Radiator fan motor relay Horn switch 3. Turn signal switch 8. Hazard switch 9. Clutch switch Start switch If the continuity reading is incorrect, check the wiring connections and if necessary, replace the switch. Always insert the probes from the opposite end of the coupler, taking care not to loosen or damage the leads. Check each bulb and bulb socket for damage 1. Connect the positive tester probe to termi- b. Under Positive battery terminal 9.

Lubricate: 2. Positive battery terminal Do not reverse the connections. Disconnect the relay unit coupler from the Continuity wire harness. Check the relay unit diode for continuity. Disconnect the ignition coil connectors from the ignition coil terminals.

Pocket tester Analog pocket tester YUC c. Measure the secondary coil resistance. Check: c. Elevate the front wheel and slowly rotate it. If the coolant temperature sensor is dropped, replace it.

Check the coolant temperature sensor for continuity at the temperatures indicated in the table. While slowly turning the throttle position 1.

Pocket tester Analog pocket tester YUC Measure the intake air pressure sensor output voltage. Dimmer switch 1. Hazard switch 2. Turn signal switch 3. Page FZ6-NA Turn signal relay 1. Rear brake light switch 2. License plate light 3. Left handlebar switch 5. License plate light 1. Left handlebar switch 3. Clutch switch 4. Pass switch 5. Click here to download your FZS A owners manual. Click here to download your FZR B owners manual. Click here to download your FZS B owners manual.

Click here to download your FZR D owners manual. Click here to download your FZS D owners manual. Click here to download your FZR E owners manual. Click here to download your FZS E owners manual. Click here to download your XZF owners manual. Click here to download your FZR K owners manual. Click here to download your FZS N owners manual.

Click here to download your FZS P owners manual. Click here to download your FZ6 NS owners manual. Click here to download your FZ6 NT owners manual. Click here to download your FZ1 NW owners manual. Click here to download your FZ1 SW owners manual.

Click here to download your FZ1 NX owners manual. Click here to download your FZ1 SX owners manual. Click here to download your FZ1 NY owners manual. Click here to download your FZ1 SY owners manual. Click here to download your FZ1 NZ owners manual. Click here to download your FZ1 SZ owners manual. Click here to download your FZ1 NA owners manual. Click here to download your FZ1 NB owners manual. Click here to download your FZ8 SB owners manual.